2x600MW锅炉主要施工组织设计方案

2x600MW锅炉主要施工组织设计方案
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2x600MW锅炉主要施工组织设计方案简介:

2x600MW的锅炉主要施工组织设计方案,通常是在建设大型火力发电厂时,对两台600兆瓦(MW)容量的锅炉的安装和施工过程进行详细规划和安排的一种专业文件。这个方案通常包括以下几个关键部分:

1. 项目概述:首先,会对整个项目的基本情况进行介绍,包括工程的规模、地理位置、施工时间表等。

2. 施工目标和任务:明确两台600MW锅炉的安装任务,包括锅炉本体、燃烧系统、汽水系统、热效率优化等各个部分的具体工作内容。

3. 施工组织:制定详细的施工组织架构,包括项目经理、各个工段负责人、施工队伍的分工协作等。

4. 施工进度计划:根据锅炉的结构复杂度和工艺要求,制定详细的施工进度表,确保各个阶段的工作有序进行,同时考虑到施工的高峰期和低谷期。

5. 资源配置:包括人力资源、物资资源、机械设备等的配置计划,保证施工的顺利进行。

6. 质量控制:明确质量控制点,制定质量管理体系,确保锅炉的安装质量符合相关标准和规范。

7. 安全措施:设计全面的安全施工方案,包括应急预案,以防止施工过程中的安全事故。

8. 环保措施:考虑到施工对环境的影响,提出针对性的环保措施,如扬尘控制、废水处理等。

9. 风险管理:识别和评估施工过程中可能遇到的风险,制定相应的应对策略。

10. 验收与交接:明确施工完成后,设备的验收标准和交接流程。

总的来说,这个设计方案是一个系统性的计划,旨在保证大型锅炉的高效、安全、优质施工。

2x600MW锅炉主要施工组织设计方案部分内容预览:

The Boiler shall be supplied by SEC. The boiler is all steel structural ∏ type drum boiler of a subcritical parameter, pump circulation, single reheat, single furnace balance draft, dry slagging and hypaethral placement.

1 施工场地及主吊机械 Erection site and main hoisting equipments

1.1 施工场地布置 Erection site plot

锅炉组合场布置按总平面布置图,组合场内布置50t龙门吊各4台,锅炉受热面的大部分组合工作安排在此完成。

某医院食堂装修改造工程施工组织设计方案.docBoiler assembly yard will be arranged as per general layout drawing. Four 50T gantry cranes will be provided respectively. Assembly of most heating surface structures will be done in this area.

1.2 施工机械选择 Selection of construction plants

(1) FZQ2000/ 80T圆筒吊 FZQ2000/ 80T cylindrical crane

(2) 250t履带吊 250t Crawler crane

CC1400/250t履带吊为锅炉主吊机械,采用SWSL塔式工况,后配重40t,主臂角度85度:主副臂:72m加36m;最大作业半径42m,负荷27t;最小作业半径24m时,负荷为39t。 CC1400/250 Crawler cranes are designed as main boiler hoisting euqipment, adopting SWSL tower working conditions, with a banlance weight of 40t and main jib angle of 85°; length of main & auxiliary jib,72+36m, max working radius 42m,load 27t;min working radius 24m,load 39t.

吊装主要内容为:Main hoisting scope:

a. 锅炉钢架吊装。Boiler steel structure lifting.

b. 锅炉受热面吊装、空气预热器吊装。Boiler heating surface ,airpreheater lifting.

c.烟、风、煤管道安装 Flue gas,air,coal piping erection.

d. 根据现场实际换工况用于大件设备的安装和卸车工作。 Employed in erection of other heavy equipments and unloading works.

CC1400/250t履带吊性能表(SWSL塔式、后配重40t工况)主附臂(主臂角度85º):72m+36m。CC1400/250t crawler crane performance list(SWSL TOWER type,banlance weight 40t), main & auxiliary jib,72+36m(main jib angle of 85°) .

(4) 其它吊装机械 Other lifting plants

A四台50t龙门吊布置于锅炉组合场,负责设备装卸车、受热面膜式壁及蛇行管排的组合工作及烟风道的制作组合工作。 4 frame cranes of 50t shall be arranged in Boiler structure assembly yard, employed in equipments loading and unloading, heating surface and pipe coil assembly works and flue/air ducting fabricating asembly works.

b. 50t汽车吊负责现场设备卸车倒运等工作。 .

b. Truck crane of 50t shall be employed in equipments unloading in site.

c.卷扬机布置在锅炉0m,辅助进行炉膛内管排及小件的吊装。 c . winch shall be arranged in 0m, assisting furnace internals lifting and the lifting of some samll units.

(5) 施工电梯布置 service lift arrangment

为方便锅炉施工,在炉一侧布置一施工电梯。Sservice lifts shall be arranged in each side of the boiler.

2锅炉本体钢架安装 Boiler steel structure erection

钢架内侧柱为主要承重钢柱,外侧副柱则通过梁、水平支撑与内侧柱相连,以增加钢架的整体稳定性。钢结构从前至后共有6排。锅炉钢架的连接,采用高强螺栓和焊接相结合的方式,顶板和主梁与次梁之间,柱和梁之间,垂直支撑、水平支撑之间采用扭剪型高强螺栓连接,其余构件间采用焊接连接。 Internal pillars of the structure are designed for bearing, while the external pillars are designed to reinforce the entire stability of structure by connecting with girders, lateral supporting and internal pillars. There are 6 rows. Bolt and welding are employed in the connection of structure.

T/CEC 165.8-2018标准下载2.1 吊装方案 Hoisting plans

2.2 施工顺序 Construction procedure

锅炉基础划线→标高复验和基础凿毛→柱底板安装→立柱1m标高线复检→结构第一段吊装→整体找正→柱脚二次浇灌→其它几层结构吊装→顶板梁吊装→钢结构完善。

Boiler Foudation Lining→ Level Call Back And Surface Preparation →Column Plate Erection →Column 1m Level Callback →Structure Erection Stage 1→ Structure Alignment → Column Foot Secondary Grouting →Other Floors Lifting →Roof Plate Girder Lifting →Stucture Maintenance

3顶板梁吊装方案 Roof girder hoisting plans

锅炉钢结构第八段立柱、横梁、拉条安装完毕后,根据大板梁吊装需要,部分杆件预留,经检验合格,才能进行板梁吊装。

锅炉顶板梁的吊装机械为FZQ2000/80t圆筒吊和CC1400/CC2500履带吊。FZQ2000/80t圆筒吊布置在#1、#2炉的两侧,每台炉有一台磨机缓装GBT50502-2009 建筑施工组织设计规范,CC2500/CC1400履带吊在2台炉中间机动布置,看情况缓装一台磨煤机,使CC2500/CC1400满足顶板梁吊装工况。。 FZQ2000/80t cylindrical crane and CC1400/CC2500 crawler crane are employed to hoist boiler roof plate girder. FZQ2000/80t cylindrical crane should be arranged in both sides of boiler #1and#2, each boiler should be arranged with one mill after later. , while CC1400 or CC2500 crawler crane should be arranged between the tow boilers ,one mill should be erected later if necessary so that CC2500/CC1400 can meet the requirement of roof plate girder hoisting.

板梁由专用平板车运输至炉右侧0m处,利用CC1400履带吊卸车或者两主吊同卸,其中J、K、 L三根板梁利用FZQ2000塔吊和CC2500/CC1400共同抬吊到安装位置。顺序依次为L、K、J,其余板梁由FZQ2000塔吊或CC2500/CC1400履带吊单独吊装。

Plate girder should handled to 0 m in the right side of boiler by special platform lorry, CC1400crawler cranes or main cranes should be used to unload. FZQ2000 tower crane and CC2500/CC1400 are used to lift J,K,L plate girder. Consequence is L,K,J, other plate girders should respectively be hoisted by FZQ2000 tower crane or CC2500/CC1400 crawler crane.

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